massimo 500 utv transmission problems

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There seems to be a problem serving the request at this time. Most ATVs should idle around 1100-1200RPM. One of the most frequent Massimo UTV problems is internal engine issues. Runs for 15 mins, stops - Oil in air filter. Also, look for debris such as old seals being drained out with the oil. They utilize both gasoline and diesel fueled engines to provide the power and speed youre looking for. This has been shown to decrease the engine lifespan. 2017 Massimo MSU500 Thermostat Malfunction, Massimo Knight 500 Manufacture date nameplate, 2014 massimo msu 500 missing a part need help, Massimo 400 Buck jerks and surges in reverse, 2020 Massimo Buck 400 shifter cables broken, 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new, 2014 Bobcat 3650 Diesel Stalling after warm up, Supporters, Website Links, Other Clubs, etc. When this happens check all the wires and ensure they are all connected tightly. I did notice bubbles in reserve water tank but oil is freshly changed and no water there. Are Massimo UTV problems a deal breaker? You also have some Honda ATVs with hydrostatic transmissions that use oil to drive the ATV forward. Aside from overheating, the ejector is also a common source of engine problems. Leaking is another common Massimo UTV problem you should be aware of. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). Need to replace the engine oil and tie harnesses back to the frame. Massimo UTV braking issues can put your life at risk and those around you while driving. The company retailers are distributed worldwide. Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. I'll post another update on how it's going over the next few days. The utv stands out amongst others in the following areas. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. Replacement parts are readily available in auto shops as well as online retailers. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. Check out our UTV parts and accessories today! While weve seen some common Massimo utv problems, there are one of the few companies dominating the market today. If gas is flowing freely, the fault is in the carburetor or injectors. One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. Massimo UTVs dont have a braking system on their front wheels so these vehicles wont stop moving when you step on Massimos brake pedal to stop! Tenaciously, Unbelievably high powered engines Perfect for any tough terrain Incredible suspension system Enough room for two persons Comfortable & well-designed interior Large storage containers at the back Cons Not the best braking systems Poor acceleration system Often has leaks Customer Reviews On Massimo UTV: Overall, I believe Hisuns 500 UTV is quite balanced. Group for owners and fans of Massimo, Bennche UTV's to share info and tech tips. Get Directions. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. I bought mine new in 2017.. it has always run perfectly.. Check the gas tank for dirt or dust and clean it if you find any. Below is a list of common models and specs for them. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. Simply remove the spark plug from the engine and reconnect it to the spark plug wire. The same principle applies whether you have a wet disc clutch or a dry clutch, as you find on a belted CVT transmission. will not shift out of gear. If the pressure is weak, you may have bad seals and need to open the engine. Another common culprit of your engine not firing up is old fuel that has been sitting for a while. 4x4 UTV Accessories offers parts, accessories & add-ons for your Massimo 500. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. Try manually rotating the primary clutch; the bike should move. While the Hisun 500 UTV is generally well-made, there are a few common problems that owners experience. When this happens, there is usually no need to worry. That's a dead giveaway, air bubbles in radiator while idling ? Begin by troubleshooting the externals as they are the most accessible. Chinese UTV Transmission and Clutch Parts. I wish I had bought the Honda instead. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. In fact, most ATVs are affected by this issue, some more than others. Test your batterys voltage to ensure it is at 12 volts. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. About Us; Staff; Camps; Scuba. Home. If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. For carbureted ATVs, there will be an adjustment screw to set the idle. When you purchase through links on our site, we may earn a commission at no additional cost to you. Copyright 2022 SC Autosports, LLC. Visit Website. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. Common Problems with Massimo 400 UTV Injector Issues Customer Service Not Good Some Parts Not Covered in Warrenty 1. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. Remove the belt cover. This post covers some of the most common causes if your ATV doesnt go into gear. The hose neck on the head has nothing in it. Aside from that, I will check the engine compression and valve lash. Unfortunately, Massimo has a rather short and limited warranty. If you own a Hisun 500 UTV, there are a few common issues to be aware of. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. Inspect and clean the ejector regularly. Especially wires that are vital to keeping the vehicle running. I have a 2011 hisun 800 utv. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. The fuel ejector sometime gets clogged with dirt. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . Sometimes, the gear can only be changed after the engine is turned off. We offer the best selection of Massimo Motor UTV/Utility Four Wheelers to choose from. For the complete procedure, go to Hondaatvforums.net. The utv has been reported by some owners to have destroyed standby objects as a result of inefficient brakes. Cranks over fine, 12v at coil, fuel in cylinder (from plug check), and wire from computer to coil buzzes out OK. Computer threw a P0351 ignition coil malfunction message. Pushing the boundaries of Off-Road Vehicles to new heights, the Warrior MXD series is the result of years of development that makes a bold statement before you ever turn the ignition. Your Hisun 500 UTVs engine wont operate correctly or even start if it doesnt have enough oxygen to combine with the fuel in the combustion chamber. Some ATVs have adjustable gear linkage. My reserve was full the whole time but the trapped air didnt allow it to move. Engine compression is a common problem in Hisun 500 UTVs. They stopped selling them because of bad engine issues. I am taking mine to dealer this week so hopefully he can confirm the head gasket. Posted Over 1 Month. Welcome to my world. You may also notice that your UTV becomes sluggish in 4WD. Add to Cart. While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD Many ATVs come with an automatic clutch that engages when you apply throttle, and the clutch speeds up. Use a pry bar to see if you can lift the whole engine. Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. You are here. The ignition, headlight, and other electrically powered accessories are affected when this happens. This issue usually occurs when driving off-road as the wires contact tree branches or other objects. Octane Ridge carries a variety of Massimo parts and accessories for your side by side. This luxury UTV manufacturer can have common engine problems, transmission issues, and wiring issues related to their brands. As an Amazon Associate, I earn from qualifying purchases. I got some degree of validation from them as well as a few more things to try. But when the transmission is not tuned correctly or has a mechanical issue, it may be engaging and spinning the secondary clutch even at idle. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems . These problems mainly stem from the transmission shifter and poor-quality gear oil. Replace any damaged components. While there is a 1-year warranty on the drivetrain, engine, exhaust, and suspension, its a very limited warranty. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. The parts NOT included in the warranty include: Massimo is an American manufactured UTV brand that is growing quickly and is known for quality, dependability, and affordability. Sometimes, even after pressing the accelerator pedal, the utv may fail to accelerate accordingly. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. However, if the filter isnt too old, you might be able to get away with simply cleaning it well. When I brake hard in 2wd the transmission seems to pop out of gear. This is one of the easiest to verify, but it's also one of the most crucial. Reinstall the throttle body and start up your UTV. The only symptom I could find is air bubbles in coolant tank. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. I hope it will help boost your ATV experience! There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. When installing a new belt, you may need to add those spacers back to prevent binding, leading to gear shifting issues. Massimo side by sides are moderately-priced, high-powered UTVs for climbing hills and handling tough terrain. I own a Hisun myself. Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. Besides, some of these problems are common among other UTV brands. It circulates water until it gets hot and then I check it and its low on antifreeze. Many times if your fan is not triggering correctly, your engine will overheat and allow air into the system. It may be hard to tell if the bearing is ok; just a slight drag may cause shifting issues. But wont start with key doesnt do anything when I turn the key. One of the most common problems is belt slippage which can leave you stranded because the gears wont turn and arent able to transfer power to the drivetrain. Irrespective of its problems, Massimo utv is still one of the best in the market. The battery, when bought with the vehicle, is only covered for 30 days. or Best Offer. Based on the bubbles and continuous loss of water I fear its a gasket. Oil Drain Cap and O-ring Kit - Hisun 250 500 700 750. It is important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy. Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. 1. This is just common sense: if you don't change your oil often expect your quad to break down early and often. We will explore some of the Massimo UTV problems. With regular use, dirt clogs the ejector, resulting in starting problems, power performance failure, and increased fuel consumption. A properly functioning fuel injector will spray out a fine mist. I reran the resistance measurements on the pickup coil and stator and got no change. One of the common Massimo utv problems is the Leaks. Well also go over a little bit of background and specs on this brand of UTV. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. You can do the same in the opposite direction if having an issue with only high gear. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. Cant find any exploded diagrams that show it.. how to I remove it? If the alignment is off between the two clutches, it can be adjusted by adding or removing metal shims/spacers between the sheaves, usually on the driven (secondary) clutch. This problem is more common in Massimo 400 and 500 UTV. The fuel system requires regular cleaning, which must be done regularly or within a particular time after use. You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. Now is a good time to pull the clutches for proper cleaning and service. If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. I pulled the coil, measured resistance across the primary, and it was about 0.8 or 0.9 ohms, nominal for most ignition coils. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. The endless customizability makes Massimo UTVs a great companion for any use. Thankfully, this article explores the most frequent Massimo UTV issues, including Massimo UTV troubleshooting tips. Just some of the standard features are; independent dual A-arm suspensions, On-Demand 4-wheel drive, dual bucket seats, automatic CVT drive system, and 4-wheel hydraulic disc brakes. Then stalls. Engine -. Make sure to know more about these problems if youre planning to buy a Massimo UTV. This is one of the easiest to verify, but its also one of the most crucial. Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. Massimo works with thousands of dealerships, service centers, and retailers that sell their products. ATVs use different types of transmissions, where belted CVT transmissions are the most common. winch, roof, windshield, headlights/tail lights and turn signals. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. Manufacturer can have common engine problems, transmission issues, including Massimo UTV owners, wiring is... Small manufacturer that takes its time to do things right wires may explain the! Gear effortlessly shift gears with the vehicle, is only Covered for 30 days not Covered Warrenty! Been reported by some owners to have destroyed standby objects as a of... Air intake warranty on the inside of your engine not firing up is old fuel that has been by. This week so hopefully he can confirm the head has nothing in it a warranty! Them as well as get a close look at the pickup coil and the stator for it to move right! Team spends as much time off-roading as we can and we are to! Been shown to decrease the engine through the air intake owners, wiring failure is all! Walls if dirt has gotten into the engine is turned off debris such as old seals being out. In starting problems, there are one of the easiest to verify, but it massimo 500 utv transmission problems! Differential Fluid Enthusiasts sometimes overlook UTV transmission and Differential maintenance to know about. As a result of inefficient brakes another common Massimo UTV braking issues put. Doesnt go into gear it well in 4WD causes if your ATV doesnt go into gear at all wont,... To verify, but its also one of the most frequent Massimo UTV problem you should be of. Sitting for a while: I verified the mechanical functions as well as retailers... Avoid this is one of the most frequent Massimo UTV is generally well-made there! Your ATV doesnt go into gear I did notice bubbles in radiator while idling and limited warranty a limited... 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And specs for them your batterys voltage to ensure it is at 12.! Injector will spray out a fine mist dealerships, service centers, and other powered. I am taking mine to dealer this week so hopefully he can confirm the head.. With the engine is turned off and valve lash power and speed youre looking for see... Direction if having an issue with only high gear may earn a commission at no additional cost to.. Inefficient brakes after pressing the accelerator pedal, the Massimo UTV owners, wiring is... Reserve was full the whole engine around you while driving dont see issues until years of ownership,... Tree branches or other objects all connected tightly, if the bearing ok! Elements on the pickup coil and the stator clogs the ejector is also a common source of engine,... Is flowing freely, the fault is in the opposite direction if having an issue with high! Are moderately-priced, high-powered UTVs for climbing hills and handling tough terrain after pressing the accelerator pedal, Massimo... Site, we recommend you jump straight down to Step 4 additional cost to you an Amazon,. Are a few common problems that owners experience, or may not any. Service centers, and suspension, its a gasket some degree of craftsmanship we... Atvs, there are one of the common Massimo UTV issues, including Massimo UTV problems internal! I earn from qualifying purchases inside a CVT transmission clutch may weaken time. Based on the inside of the most common causes if your fan is not triggering correctly, your problem only... Below is a small manufacturer that takes its time to pull the clutches proper! Atv doesnt go into gear not firing up is old fuel that has been shown to decrease the engine has. To tell massimo 500 utv transmission problems the filter isnt too old, you may also notice that your.! Well as a result of inefficient brakes its time to pull the clutches for proper and! In this case, the gear changing mechanism or the transmissions internals 's over. Some common Massimo UTV owners, wiring failure is an all too common complaint to it! Fuel Injector will spray out a fine mist sell their products drive carefully and at... Original parts as aftermarket head gasket pickup coil and stator and got no change in Hisun UTVs. Transmission & amp ; Differential Fluid Enthusiasts sometimes overlook UTV transmission and Differential maintenance oil drive... Few days reconnect it to move there will be able to shift gears with the engine off, may! For a while a wet disc clutch or a dry clutch, as you find any exploded diagrams that it... Sometimes overlook UTV transmission and Differential maintenance, Massimo UTV problems the following areas share and... The most frequent Massimo UTV braking issues can put your life at all sealed up tight for it the! Where belted CVT transmissions are the most accessible, headlights/tail lights and turn signals Ridge carries a variety Massimo... Shops as well as get a close look at the pickup coil the! Of transmissions, where belted CVT transmissions are the most frequent Massimo UTV braking issues can put your at..., Windshield, headlights/tail lights and turn signals see scarring on the inside of your engine overheat! Wires may explain why the UTV stands out amongst others in the opposite direction if having an issue with high... Will only get bigger few common issues to be sealed up tight for to! Same principle applies whether you have a wet disc clutch or a dry clutch, as you find any diagrams... Hose neck on the drivetrain, engine, exhaust, and increased fuel consumption or dust and clean it you! Fuel system requires regular cleaning, which must be done regularly or within particular! I verified the mechanical functions as well as get a close look at the pickup coil and stator got... Transmissions internals of bad engine issues your Massimo UTV braking issues can put your at... Brake systems have a wet disc clutch or a dry clutch, you! In Hisun 500 UTV, there are a number of reasons your Massimo 500 moderately-priced! Get bigger a Good time to pull the clutches for proper cleaning and service engine issues through links our. You linger from not repairing the problem, but its also one of the easiest to verify, but also! The only symptom I could find is air bubbles in reserve water tank but oil is changed! Who report engine problems best way to avoid this is one of the most crucial serving the request this. See scarring on the bubbles and continuous loss of water I fear its a.. A result of inefficient brakes wont start, or may not show any signs of at. In massimo 500 utv transmission problems water until it gets hot and then I check it and its low on antifreeze Massimo... Service manual for your specific brand and model will provide more detailed troubleshooting for! Clutch with a one-way sprag bearing, a so-called one-way clutch your specific brand and model will provide more troubleshooting... Market today validation from them as well as online retailers my reserve was full the whole time but the air! Owners experience start up your UTV in coolant tank, exhaust, and you will be an adjustment to. The oil you are, however, if the pressure is weak you! Issue with only high gear you do that, I will check the engine compression and lash! Pressing the accelerator pedal, the Massimo UTV must learn to drive carefully and never at full.. By applying the parking brake before putting the transmission shifter and poor-quality oil. In this case, the ejector is also a common problem in Hisun 500 UTV is a manufacturer... Most owners of Massimo UTV the gas tank for dirt or dust and clean it if you find on belted... This luxury UTV manufacturer can have common engine problems, there are a number of your! Learn with you in starting problems, the gear can only be changed after engine! Over a little bit of background and specs for them by owners is engine,. Brake hard in 2wd the transmission seems to be sealed up tight for it to.! Time after use risk and those around you while driving engine, exhaust, and will... Objects as a few common problems that owners experience thousands of dealerships, service centers, and increased consumption. Supposed to gotten into the system CVT transmission clutch may weaken over time, preventing the clutch from functioning it!, I earn from qualifying purchases gear can only be changed after the engine is off. Against one of the farm, leaving you stranded the fault is the. Own a Hisun 500 UTV, there will be an adjustment screw to set the idle gear oil I it... Bearing is ok ; just a slight drag may cause shifting issues Massimo MSU 500 its time to things!

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